Wednesday, 23 August 2023

FRICTIONAL PROPERTIES OF TEXTILE FIBRES

 

FRICTIONAL PROPERTIES OF TEXTILE FIBRES

         
Friction is the force that resists the movement of a surface over another surface during sliding. When fibres are processed in textile industry, friction is developed between them. Due to the friction, the properties shown by textile fibres are called as frictional properties.



Fibre Friction

It is the surface property of the fibre when two solid surfaces slide against each other. When we talk about fiber friction then it is very necessary because it is the the force that holds together the fibre in a spun yarn and the interlacing threads in a fabric. For example, if we rub silk fabric with itself or any other type of material then static charge and heat energy is produced due to fiber friction.

There may be two kinds of fiber frictions-

Fiber to Fiber friction that is in between two same or different fibers.
Fiber to Solid friction that is present in between fiber and solid particle or surface.

Types of Friction

There are two types of frictions-

Static Friction:
It is the force that must be overcome to begin sliding of two objects or fibers in contact. It is independent of area of contact.

Kinetic or Dynamic friction:
It is the force that must be overcome to continue sliding. It is independent of sliding speed, however in case of some semi crystalline polymers this behavior is very complex. Kinetic friction is always less than that of static friction.

Factors Affecting the Frictional Intensity of Textile Materials

v Composition of the material (natural/synthetic)
v The state of the surface (slippery/rough surface)
v Weight of the fibre
v  Pressure between two surfaces
v Area of contact or angle of contact
v Speed of sliding of one surface over another
v Temperature & Relative humidity (%)
v Water absorption of fibre
v Cross-sectional area of fibre

Directional Frictional Effect (DFE)

The friction of the wool fibre depends on the direction in which it is pulled. The resistance is greater when it is pulled against the scales than when it is pulled with the scales. This is known as the directional frictional effect. So, in case of wool fibre it can be said that, less friction takes place between the fibres with the direction of scales and the friction becomes higher between the fibres against the scales.








                                                          




                                                                                                                                                                                 

Wool has greater friction for having scales in its surface. But, cotton also has more friction due to its convolution (natural crimp) and has more friction than wool.

Co-Efficient of Friction

Frictional intensity of textile fibres can be determined by measuring co-efficient of friction. According to Amonton’s basic law (2nd law) of friction, frictional force is proportional to the normal force between surfaces in contact that is frictional force is proportional to the perpendicular force of a material due to its own weight.




So, F∞ N; where F= Frictional force & N= Normal or perpendicular force
            Or, F= µ N
            Or, µ= F/N

Here, µ is the proportionate constant known as co-efficient of friction. Thus, co-efficient of friction can also be defined as the ratio between frictional force and perpendicular force of a material.

Frictional intensity of textile fibres depends on the difference between µs and µs (µs-µk), where µs is always higher than µk. If the difference is high, then the fabric becomes slippery and if the difference is less, then the fabric becomes rough.

Some typical values of µs and µk

Friction between
fibre on fibre
µs
µk
Rayon on rayon
0.35
0.26
Nylon on nylon
0.47
0.40
Polyester on polyester
0.15
0.12
Cotton on cotton
0.51
0.26
Wool on wool
with scale
0.13
0.11
against scale
0.61
0.38

Methods of measuring co-efficient of friction

Capstan method is most commonly used to measure co-efficient of fraction. Capstan method can be classified into two classes-

v Static capstan method
v Dynamic capstan method
v Other methods-
v Buckle & Pollitt’s method
v Abboh & Grasberg method
v Gutheric & Olivers method

Importance of friction in Textile Industry

v Friction holds the fibre in a sliver and hence material does not break due to self weight.
v Friction helps in drafting and drawing process.
v Uniform tension can be maintained in winding and warping because of friction.
v Friction helps in twisting during spinning.
v Friction modifies the lustre and appearance of a cloth
v Friction makes more clean yarn.

Problems of friction in Textile Industry

v Fiber friction can lead to damage of fiber surface;   it weakens the fibers, even causes breakage of fibers.
v Friction causes neps formation.
v Over friction causes high breakage of yarn in weaving.
v Due to friction handle properties of fabric will be changed.
v Sometimes, due to friction textile materials may be elongated.
v Friction causes yarn and fabric hairiness.
v Friction causes static charge formation in textile material and therefore, dust, dirt etc. are attracted by the textile material and it becomes dirty.
v Friction worns out different parts of a machine. 

Minimization of frictional intensity of textile materials

The following steps may be taken to reduce the frictional intensity in textile materials-

v Sizing is done on warp yarn before weaving to reduce friction between adjacent yarns; as a result ends breakage rate during weaving becomes minimized.
v Emulsion, oil, lubricants etc. are applied specially on jute in batching section to reduce the stiffness of fibre and thus fibre damage is reduced in processing. Thus, lubrication reduces the effect of friction. 
v Chemical treatment is applied on wool fibre to reduce scale sharpness and thus frictional intensity of fibre is minimized.
v By calendaring it is possible to minimize the frictional intensity of cloth.
v Sometimes resin finish or anti-crease finish can be applied on cloth to reduce the frictional intensity.

v Softener can also be applied on textile material to reduce its frictional intensity.

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