Process Flow Chart of Enzyme Bleach Wash with Tinting



Step 01: Desizing 

Water is added (400 Lt)
↓
Garments are added
↓
Machine started running
↓
500 gm Soda Ash added
↓
500 gm Caustic Soda added
↓
200 gm Bio. D added
↓
Steam to raise temp 60°C
↓
Process time 25 minutes
↓
Drop liquor
↓
Wash down twice


Step 02: Enzyme Wash 

Water is added (400 Lt)
↓
Machine started running
↓
200 ml liquid, 400 gm powder type Enzyme added
↓
150 ml Acetic Acid Added
↓
200 gm Anti back added
↓
10 Kg Peumic Stone added
↓
Steam to raise temp 50°C
↓
Process time 60 minutes
↓
Drop liquor


Step 03: Bleaching 

Water is added (400 Lt)
↓
Machine started running
↓
4 Kg KCI (35% Cl2) added
↓
500 gm Soda Ash added
↓
Steam to raise temp 60°C
↓
Process time 10 minutes
↓
Drop liquor


Step 04: Neutral Wash 

Water is added (400 Lt)
↓
Machine started running
↓
500 gm Hypo sulphide added
↓
Steam to raise temp 45°C
↓
Process time 10 minutes
↓
Drop liquor


Step 05: Tinting

Water is added (400 Lt)
↓
Machine started running
↓
0.02% Direct Brown GTL & 0.01% Direct Black V-200 added
↓
4 Kg Salt added
↓
Steam to raise temp 70°C
↓
Process time 20 minutes
↓
Check Shade
↓
Drop the liquor


Step 06: Drying

Garments are then taken out
↓
Hydro extracted
↓
Send to a dryer for drying of garments.